Mazda RX-8 Torque Specifications

Fastener torque ranges for the Series 1 RX-8, with the thread condition, tightening sequence and replacement parts Mazda gives for each.

  • Applies to Series 1 RX-8 (2003-2008), six-port 13B-MSP, Mazda engine "Type A" (all UK cars). Figures are from Mazda's 2003 European workshop manual.
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Mazda’s ranges in newton metres, as printed, with the thread condition, passes and replacement parts beside each. “From the figure” means Mazda prints the value only in a diagram callout, so check it against the manual’s figure.

General practice: fit bushed suspension fasteners loosely with the car raised, lower it, then tighten fully so the bushes aren’t preloaded. Tighten multi-bolt patterns in the stated order and in stages. Replace single-use items.

Engine, core fasteners

Mazda separates engine “Type A” from “Type B”. Type B is a 2009 model-year US-VIN engine; everything else, including a 2005 UK car, is Type A. Some online figures belong to Type B (a separate upper oil pan, for example), so check which type a number is for.

Fastener Torque (N·m) Conditions and replacement parts
Tension bolts (through-bolts) 31.4-39.2 Engine oil on the threads and a new seal washer on each, rubber projection towards the housing. Two or three passes, in the figure sequence.
Flywheel / counterweight locknut 392-490 Lock the flywheel with the SST. Mazda’s European manual calls for silicone sealant on the threads (its US-style manual says the seating face).
Eccentric-shaft pulley lockbolt 254-294 Engine oil on the threads, new O-ring, silicone sealant on the seating face. Lock the shaft with the SST.
Oil-pump sprocket locknut 31.4-46.1 New lock washer and locknut, then bend the washer over. Lock the shaft with the SST.
Front cover bolts 18.6-25.5 Check the pulley boss height first (10.34-11.14 mm). Figure sequence.
Pressure regulator (Type A) 68.6-78.4  
Rear stationary-gear stopper screw 3.2-4.7 From Mazda’s October 2008 engine manual.
Oil pan bolts (Type A, single pan) 8.8-11.8 One unbroken bead of sealant, 2.5-6.5 mm, fit the pan within five minutes of applying it. Clean old sealant off reused bolts.
Oil pan drain plug (Type A) 29.4-39.2 New sealing washer.

Oil pan upper block bolts (18.6-25.5 N·m) apply only to Type B engines. A 2005 UK car has a single pan.

Engine ancillaries

Fastener Torque (N·m) Conditions and replacement parts
Spark plugs 12.8-17.7  
Intake manifold bolts 18.6-25.5 Tighten in the figure order, then re-tighten bolt No. 1 last.
Engine mount rubbers (both sides) 45.1-62.8 From the figure. Tighten with the engine settled in its mounts.
Engine mount bracket fasteners 37.2-51.9 and 43.1-60.8 From the figure: one bolt per bracket takes the first range, the other bracket bolts and nuts the second.
Water pump body bolts 18.6-25.5 From the figure.
Water pump pulley bolts 7.8-10.8  
Oil cooler bolts, core to bracket and bracket to body 7.9-10.7 From the figure.
Oil cooler hose union bolts 53.9-68.6 From the figure, which shows new washers.
Alternator mounting bolt “A” 38-51 Set belt deflection (4.5-5.0 mm at 98 N) with adjusting bolt “C” first.
Alternator locknut “B” 20-30 Tighten after the belt tension is set.
Starter motor bolts (manual gearbox), two 38-51 Terminal B nut: 9.8-11.7.

Drivetrain

Fastener Torque (N·m) Conditions and replacement parts
Gearbox to engine bolts 37-52 Two lengths, 55 mm and 90 mm. Keep each in its own hole.
PPF to differential, bolts/nuts No. 1 and 2 126.0-154.0 Rear (differential) side. Tighten No. 1 only until the PPF is seated, then finish after setting dimension A.
PPF to differential, bolt/nut No. 3 74.5-93.2 After No. 1 and 2, in Mazda’s numbered order.
PPF to gearbox, front nuts 126.0-154.0 After setting dimension A to 48.4-56.4 mm.
Propeller shaft to differential companion flange 45-59 Align the marks you made on shaft and flange.
Y16M-D filler and drain plugs 27-48 New washers.
Differential filler and drain plugs 39.2-53.9 New washers.

Brakes and wheels

Fastener Torque (N·m) Conditions and replacement parts
Front caliper slider (guide) bolts 21.6-31.4 From the figure.
Front caliper carrier to knuckle 78.4-101.9 From the figure.
Rear caliper slider (guide) bolts 21.6-31.4 From the figure.
Rear caliper bracket to knuckle 49.0-68.6 From the figure.
Wheel nuts 88-118 Criss-cross pattern.
Brake bleed screw 6.9-9.8  

Suspension: dampers and alignment

Fastener Torque (N·m) Conditions and replacement parts
Front damper piston-rod nut 31.4-46.1 New nut. From the figure.
Rear damper piston-rod nut 31.4-46.1 New nut. From the figure.
Front damper lower bolt and nut 78.2-103.4 From the figure.
Rear damper lower bolt 88.0-119.0 From the figure.
Rear damper bracket fasteners 37.2-51.9, 46.1-62.8 and 23.5-31.7 From the figure: the nuts and one bolt, one nut, and the lower bolt respectively.
Front camber/caster cam nuts and rear camber cam nuts 117.7-137.3 Final-tighten at normal ride height.
Rear toe cam nuts 70-95  

Steering

Fastener Torque (N·m) Conditions and replacement parts
Steering rack mounting bolts 74.4-104.8 From the figure, in the figure order.
Tie-rod end locknut (toe adjustment) 37.0-49.0 Lock after setting toe. Mazda’s rack-removal figure shows the tie-rod end stud nut at the same 37.0-49.0 (castle nut and split pin).
Tie-rod end locknut (rack overhaul figure) 68.6-98.0 Mazda’s own pages disagree here: the alignment page gives 37.0-49.0 for the toe locknut and the rack overhaul figure gives 68.6-98.0. I use the alignment page for an on-car adjustment.
Steering shaft nuts A and B 15.7-22.5 Tighten A, then B.
Intermediate steering shaft bolt 17.6-26.5  
Steering wheel locknut 39.2-49.0 New locknut. Set the wheel straight ahead first.

Sources

All from Mazda’s 2003 RX-8 workshop manual (European edition), via the foxed.ca mirror, accessed 14 October 2026.

Technical review:


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